The Woodworkers Institute

We bring you the very best of woodworking!

“Make it with us”

An Introduction to Burning for Texture and Branding – part 2

Molly Winton continues her exploration of how to make your mark on turned work

Person intricately carving wood with precision tools.

The previous article provided a foundation and introductory information to get you started on the journey of embellishing your work through the use of a woodburner. In this article commercially manufactured woodburning pens will be used to embellish a project. I’ll be sharing some helpful tips and tricks with you along the way to help you achieve crisp, clear lines and textures.

Commercially manufactured pens

There are a host of pen tips/nibs available on the commercial market. Fixed-tip pens have the tip and pen body as a single fused unit, while some manufacturers also produce interchangeable tip pen bodies, where individual tips can be interchanged using only the one pen body. 

Buying fixed-tip pens can be fairly pricey if a variety of tips are desired. A more economical approach can be to purchase an interchangeable tip pen and multiple individual tips. When deciding upon which interchangeable tip pen to buy, evaluate their features. Ideally where the nib is attached to the pen body, it is recommended to choose a pen that secures the tips with set screws. The tip/nib is heated from the electrical current flowing up one leg of the nib, through the tip and then down through the second leg. If this current is broken, the tip will not heat. If the tip is secured only through a friction fit, plugging and unplugging the tips over time can loosen the connection, resulting in an intermittent electrical connection or failure altogether. There is nothing more frustrating than burning along and the tip goes cold. 

I am aware of three manufacturers that make interchangeable tip pens with set screws: Razertip, Peter Child and Burnmaster. The design of Burnmaster’s pen (hollow terminals with set screws) allows it to be used with every tip manufacturer known to the author, including tips made by Burnmaster, Detail Master, Razertip, Colwood and home-made brands/tips. Colwood’s tips are specifically designed to be used with their interchangeable tip pens (friction fit), but they are still able to be used in the Burnmaster pen. Razertip and Peter Child pens have set screws, however they attach tips to the side of a lead, rather than into a terminal. Bare wires are able to be attached easily, however thicker tip legs and the design of the Colwood tips are challenging at best to be secured by this design.

Pyrography pen with cork handle and tip.
Example of a Colwood and a Razertip small skew
Metal pyrography tips in assorted shapes.
Examples of some types of skew tip available. Choose a skew tip with little to no gap between the wire and a gentle curve on the cutting edge
Seven dental scaler instruments on white background.
Examples of ball tips and writing nib. Choose a writing tip or ball tip for texturing and stippling.
They are excellent for texturing

Vocabulary

• Ghosting: minor carbon staining that can occasionally occur next to the burned line of a design.
• Fixed-tip pen: the tip of the pen is permanently connected to the pen body. The tip cannot be removed.
• Interchangeable tip pen: a pen body designed to interchange various tips and brands whether commercially made, or hand-made.
• Terminal: metal tube with a set screw, located at the head of an interchangeable tip pen, in which legs of a tip/nib can be inserted and secured with the screw.
• Tip/nib: names often used interchangeably. The portion of the woodburning pen used to burn or draw on the wood surface.


Sharpening your skew

Ensure the cutting edge is razor sharp by sharpening it prior to use on a diamond hone. Ideally this is done when first purchased and not yet heated. If the tip has already been used, it can still be sharpened on the hone. Once sharpened, maintain the edge using a leather strop, do not use the diamond hone again. Returning to the diamond hone removes unnecessary amounts of steel, weakening and shortening the tip’s life. 

When carbon builds up on the cutting/burning edge, or the edge becomes somewhat dull, strop the edge using a leather strop and sharpening compound. Rest the blade on its side, and slightly roll it up onto the cutting edge. Draw it across the leather a few times. Do this on both sides of the blade. Notice how the used cutting edge is dark in the photo from built up carbon. 

The pictured shiny edge shows how the skew should look following stropping. Notice how the carbon has been removed. Not only does it remove the carbon, but it sharpens the edge as well.

Sharpening stone and EZE-LAP diamond hone
The sharpening and polishing kit I use
Landscape painting on textured paper with pen nib
The tip is polished and cleaned to a perfect edge
The leather pad is loaded with abrasives

Put your skew through its paces

After sharpening the skew, use a sample board to practise drawing lines and curves. Draw the skew through the wood slowly, with a steady pace. Blotches at the beginning or end of the line indicate a slight hesitation as the line is begun or ended, causing an over-burn.  To avoid such an error, keep the pen moving as you enter and exit the line. Imagine a touch-and-go aeroplane as it takes off and lands on a runway. The woodburning pen does not respond like a ballpoint pen or pencil. Remind yourself to slow down and keep a steady pace. Experiment with your temperature. Start on a low temperature setting and then adjust up or down according to the width/boldness of your line. If your lines are heavy and scorched, turn the heat down. If you barely see a line, adjust your heat up in small increments until you achieve the tone you want. Once you experience success on a practice board, it’s time to move on to a project.

Calligraphy practice strokes on textured wood surface.
Fill the practice board with short lines, long lines, open curves, gentle curves, tight curves and starting and stopping a line where you have to avoid evidence of a join

Project design

This project will provide an opportunity to use both the skew and ball tip/writing nib to burn a design on a decorative bowl.

Step-by-step guide to drawing pine cone pattern
1. The body of the design is fairly basic line application, with the exception of the cone buds, therefore a step-by-step drawing has been shown to walk through its construction. The bold red lines show each subsequent step. The faded red outline is for general form, and will not be burned. The bold black lines are meant to be burned. Draw your design with a graphite pencil for easy clean-up later. Be sure the surface of your project has been sanded to a minimum of 320 grit
Wooden plate with engraved leaf patterns
2a. Draw the image onto the rim of the bowl three times
Engraved wooden plate with decorative fern pattern.
2b. Given the organic nature of the design, they don’t have to match exactly. A slight variation adds to the organic feel of the design
Decorative plant design with cones and berries.
3. You may wish to draw out and burn a practice image on your practice board, prior to beginning the project. This gives you a run through before tackling the project. I have noted the heat settings I used as reference (2.5, 3.0, 4.0). Your machine may vary. Use a piece of scrap wood from your project to test the heat setting appropriate to your timber
Person woodburning intricate design on a wooden plate.
4. Start by burning in the stems and fronds. Notice how I hold the project in my non-dominant hand and anchor my pen hand firmly to the bowl. This adds stability and accuracy to the line
Person carving intricate design on wooden plate
5. Turn yourheat down to burn the pods. Reduced heat will give a finer line and resist over burning when making contact in a small area
Hand engraving floral design on wooden surface.
6. Switch pens to either the ball tip, or writing nib and stipple burn the berries. They are a cluster of dots
Bottle of 91% isopropyl alcohol on table.
7. When available use 91% or 99% isopropyl alcohol to clean ghosting and graphite lines, rather than the more commonly available 70%. The 70% works, but has a higher water content which can raise grain
Cleaning engraved wooden plate with cloth
8. Load a cotton cloth or cotton pad with alcohol, and rub it across the burned design. The alcohol will dissolve and clean away any remaining visible graphite lines, as well as clean any ghosting that may have stained next to the image lines. Having your project sanded to a minimum of 320 grit will prevent the alcohol from lifting the graphite/carbon stain, and redepositing it into a somewhat rough surface.
If the surface of your project is even slightly rough, the carbon and graphite will embed into the fine ridges and make an unsightly mess, almost impossible to remove. Apply a finish of your choice. I’ve used three coats of satin wipe-on poly, because I like a delicate sheen, rather than a high gloss. You can use whatever finish you prefer. I have not found any finish incompatible with burned wood
Decorative wooden plate with intricate leaf design.
9. A fairly simple design can provide a little more flair to an already pleasing piece

Further reading

Leave a Reply

Your email address will not be published. Required fields are marked *