Wood joints book cover, machine and hand techniques.

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End-grain butt joints are useful in building boxes or frames for cabinets and doors. A butt joint is created by fastening the end grain of one piece to the face or edge grain of the adjacent piece

Close-up of wooden frame corner joint.
Wooden dovetail joint illustration for furniture construction.

A butt joint is the easiest joint to make however, it has the reputation of being one of the weakest joints. Traditionally, wood glue didn’t hold its strength when applied to end grain. The glue would wick into the grain leaving little on the surface. Many woodworkers reinforce the joint with nails, screws, or other fasteners.

By hand

Tools needed

  • Saw
  • Hand plane
  • Shooting board

With the reputation for weak butt joints when using glue, it’s easy to underestimate the strength of modern wood glues. Properly applied, wood glue forms a very strong joint for most applications. If the joint is going to encounter a lot of stress, it’s best to also reinforce the joint with additional hardware.

Craftsman sawing wood on a workbench.
1. Start by cutting the workpieces to length. Here, I’m using a bench hook to aid in making a square cut
Using a hand plane on wooden board
2. Use a shooting board to make sure the end grain of each workpiece is smooth and
square for glue-up
Applying glue to wood joint assembly
3. With all the workpieces cut to length, it’s time for glue-up. One thing to remember is that end grain will soak up some of the glue. I like to apply a layer of glue to the end grain, wait a couple of minutes, then apply another thin layer before assembly
Hands joining wooden corner joint securely.
4. Once you have applied a couple of thin layers of glue to the end grain, assemble and clamp the joint

WORKSHOP NOTES

Woodworking hand plane on bench jig


SHOOTING BOARD AND SHOOTING PLANE

A shooting board (sometimes called a “chute” board) excels at squaring up the ends and edges of a workpiece. The fence holds the workpiece square to a track designed to guide a hand plane. A specialty miter plane, shown here, features a sole with the bed and side at 90° and a skewed blade to make a slicing cut across end grain. Shooting boards also work great to square up the long edges of a workpiece.

You can make a simple shooting board using a bench hook and turning your hand plane on its side to ride across the benchtop with the sole against the edge of the bench hook. The key to any shooting board is a fence that’s square to the edge the plane follows to make the cut.


By machine

Tools needed

  • Tablesaw or miter saw

Making butt joints or end joints by machine only requires a tablesaw or miter saw. The quality of the blade determines the final quality of the joint.

Close-up of blue saw blade teeth.
1. Whether you use a miter saw or tablesaw, use a saw blade specifically designed for cutting across the grain to cut the workpieces to length. The large number of teeth ensure a smooth cut ready for glue-up
Hands aligning wooden blocks on table
2. Once the workpieces are cut to length, test to make sure the joint is square by dry-fitting the pieces. Gluing and assembling the joint goes quick. Just remember to apply a couple of thin layers of glue to the end grain before clamping

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