Tongue-And-Groove Joint

In this except from Wood Joints By Machine & By Hand, expert woodworker Randall A. Maxey goes through the steps of the tongue and groove joint.

Wood joints book cover, machine and hand techniques.

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Tongue-and-groove joints are like edge joints except that the pieces are joined using a tongue on one piece that fits into a groove on the mating piece. The mechanical connection helps keep the pieces aligned during final assembly.

Stacked wooden planks on a table surface.
Three tongue-and-groove wooden boards illustration.
Tongue-and-groove joints are commonly used for flooring planks and cabinet backs

By hand


Creating tongue-and-groove joints with hand tools is best done with special-purpose planes. A plow plane or combination plane allows you to use a wide variety of blades for various joinery and decorative applications. One of the blades creates a tongue on the edge of a workpiece. A complementary straight blade creates a groove precisely sized to accommodate the tongue.

Tongues are formed by creating a rabbet along two edges of a workpiece, leaving a tongue in the middle. A plane especially designed to cut rabbets, like the No. 78 duplex rabbet plane, excels at quickly creating a tongue.

TOOLS NEEDED

  • Plow plane or combination plane

The plow plane and the rabbeting plane

You can find vintage plow, combination, and rabbeting planes but new ones feature better materials and machining, making them a worthwhile investment.

Hand planes on workbench with wooden boards.
A plow plane (left) accepts a variety of blades, including the tongue-and-groove blades shown. The No. 78 duplex rabbeting plane (right) makes quick work of cutting a pair of rabbets to form a tongue

Cutting the groove

Woodworker using hand plane on wooden edges
1. To use a plow plane, first adjust the position of the blade to center it on the edge of the workpiece. Do this by moving the fence. Set the height of the depth stop to create the desired groove depth. Start planing at the far end of the board with short strokes while firmly holding the fence against the face of the workpiece. Make each stroke a little longer, working your way back toward the near end
Using a hand plane on wood surface.
2. A pair of skates guide the straight blade to create the groove
Person using woodworking tool on wood piece.
3. Make continuous strokes along the length of the workpiece
Man using woodworking hand plane on wooden board.
4. The depth stop sets the depth of the groove
Person using a hand plane on wood
5. Continue planing until the blade fails to remove a shaving when the depth stop contacts the workpiece

Forming the tongue

Woodworker using a grooving plane on timber
6. Set the position of the fence to create the desired width of the two rabbets that form a tongue. Adjust the depth for the depth of the rabbets
Carpenter using hand plane on wooden board
7. Start at the far end of the workpiece with short strokes, holding the fence firmly against the fence
Man using hand plane on wooden board
8. Make longer strokes while working back toward the near end of the workpiece. When the depth stop contacts the board, the plane stops cutting. Flip the workpiece 180° and repeat the process on the opposite edge, forming the tongue

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