Mark Palma turns a piece to accentuate its natural beauty

I am always troubled when I hear turners use the term ‘round and brown’ to describe any turned work. Sadly, they are using it to be derogatory to any turning that isn’t coloured, burned, pierced, deconstructed, or embellished in some way. I think they are wonderful techniques that have their place in turning.
However, wood can display natural beauty that shouldn’t be so negatively dismissed. In our journey of woodturning sometimes we are blessed to find an extraordinary piece of wood displaying such incredible figure that our focus should be on not messing up what we are presented with, not trying to obliterate nature’s accomplishment. Unfortunately, by its very nature, highly figured wood may exhibit grain that is twisted and multi-directional, it may have areas of decay, bark inclusions, voids, and myriad other abnormalities that make the process of harvesting a piece from this wood more difficult.
In this article we will explore just a few techniques that may help you when you experience an uncooperative piece of beautiful wood that fights you during the turning process.

What causes wood to be highly figured?
Despite all the advances in science there are some grain patterns in certain species of wood that defy explanation. Wood that displays ‘curl’ (described by many terms, such as wavy, quilted, fiddleback, tiger, flamed, rippled being just a few) has the ability to refract light differently and appears to shimmer or move when the work is viewed from various angles. Trees that grow under severe stress can sometimes exhibit unusual and incredible grain pattern. The crotch of a tree can exhibit a unique grain that I equate to snowflakes – no two are exactly alike. Sometimes the two halves mirror each other, some crotches look like a collision of two trees where the fibres appear smashed and woven into one and other. Sometimes there is no relationship between the two halves, with one side more dominate in size and figure. Other figure is created by insects, fungus, or physical damage that has occurred to a tree during or after its life.
With straight-grained wood the fibres are all running in a single direction. When turning spindles you are slicing through side grain throughout the project. When wood is in a face-grain orientation (such as typically seen on plates, platters and bowls), you have side grain on much of the work and end grain in two opposing areas. With highly figured wood you may experience twisted and atypically oriented grain seemingly randomly distributed throughout the blank. Also, you may experience very hard grain next to relatively soft grain. This may make the tool seem to bounce and make sanding difficult as the density differences cause the abrasive to dig into the soft fibre areas and bounce off the hard areas, leaving an irregular surface.


How to conquer highly figured grain
We as turners have a tendency to come up with a technique that works for us and use it for every situation. That consistency is a benefit if our material is consistent, but may cause problems with highly figured wood. The best advice I can provide is to use the waste areas of your turning blank to experiment and see if your technique will create the intended result with highly figured wood. There are areas of a blank that are always turned away, so those areas are perfect for this experimentation. Here are some ideas to consider in adjusting your technique to the wood:
Uphill or downhill turning. We are taught to always turn ‘uphill’ with the fibres behind the area supporting the fibres we are trying to cut. That is an excellent practice. Sometimes on certain areas of highly figured wood, cutting uphill yields a better result. Just check to see what may be better on this blank. A cut in each direction in the waste area will let you know when you stop the lathe and look at the resulting cut.

Tool sharpness. Sharp tools always cut more cleanly. Turners can become complacent (read lazy) and think they can get by for another few cuts without returning to the grinder. Highly figured wood may not allow that latitude. It is better to sharpen than rip out fibres when you are reaching final wall thickness and cannot make further cuts.
Lathe rpms and feed rate. Some turners like to turn at lower rpms, some a little faster. Highly figured wood usually wants as much speed as you can safely provide. The speed allows for the tools to slice cleanly and not follow grain or irregularities in the wood. However, this may tax your personal comfort level, so do not compromise your personal safety for the sake of lathe speed. You have complete control over how fast you advance your tool across the work (feed rate). Most of the time we feed our tool across the work at a subconscious rate of speed, not a purposeful one. With highly figured wood consider feed rate. Slowing down the tool advancement will allow more time for the tool to slice fibres. This is particularly important as you move towards the centre of the work and the surface speed per minute of the wood crossing under the tool is dramatically slowing.

Tool size, grind and type. Turners are creatures of habit and some turners grab the same 1⁄2in-diameter bowl gouge no matter what they are turning. Well, it may work well or, heaven forbid, a smaller diameter gouge may take smaller slices and result in a better surface. I usually find a 3⁄8 in diameter bowl gouge works better for me in most situations. Many turners find that the steep angle of a ‘bottom gouge’ (frequently with around a 55-60° angle grind) does far better than the 40-45° swept-back bowl gouge grind used for most work. This makes sense as woodworkers have used 55° angles on planes for highly figured wood, rather than the 25-30° they use on straight grain. It’s the same principle applied to a different situation. When shear scraping I find that going up a size (such as from 3⁄8 in to 1⁄2in) creates less bounce on the irregular fibre structure of figured wood. The additional heft seems to add stability and result in a smoother surface. Another consideration is that in many situations the lowly scraper will yield a better surface than a gouge. With a fresh burr and the right angle of attack, the scraper may remove transparent ribbons of wood. Again, practise on the waste area and see what is working well.
Stabilise wood fibres if needed. Some turners find misting water on the wood allows the fibres to cut more cleanly. Other turners find a coat of dewaxed shellac (either spray or brush-on) or sanding sealer helpful to stabilise fibres. This works well, but you must let the wood dry for five minutes or so to allow the sanding sealer or shellac to set up fully before the cut.

Sand with care and use the right approach. As mentioned, highly figured wood may have areas of varying density. This can cause soft areas to be abraded away by aggressive sanding and result in unwanted high and low areas that ruin the piece. Instead, I like to sometimes use an extra-slow lathe speed, a firmer disc and interface pad, and one grit coarser initial sanding grit to knock off the high spots faster. Then I shut off the lathe and hand sand to allow sanding by following the grain pattern itself, not the rotation direction of the lathe. Then I go up grit by grit and repeat the power sanding and hand sanding sequence. Of course, you are using a fresh disc for each grit and not one that is worn. Depending on your intended finish, the final sanding grit matters. As I favour oil finishes for all highly figured woods (reasons below), you can sand through very high grits. My final grit for ‘appearance grade’ pieces made from highly figured wood is 4000, and even daily use plates are sanded to 1000 grit.
Choose a finish that highlights your work. People seem to want to touch well-turned pieces made from highly figured wood to see if they are ‘real’. It seems a shame to deny them the opportunity to touch the wood by hiding it under a coat of polyurethane or other surface finish. So, I gravitate towards oil finishes that also seem to cause the grain patterns to pop. Now, here comes a controversial view – I don’t think a person can tell which oil you have applied if you have properly prepared the surface and applied the oil with the appropriate procedure. Yes, some governmental agencies deem one oil ‘safer’ than others for food applications (or for people who suffer from nut allergies, and those situations should be observed), but they can be made to look the same after they dry. Sometimes I use wax (either as an ingredient in the oil or as a standalone top coat) to provide an additional layer of protection.
Let’s make a project



















19. The finished piece
PHOTOGRAPHY BY MARK PALMA